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Sistemas de Tratamento de Água
Sistemas Comerciais de Tratamento de Água RO para Produção de Água Engarrafada
Sistemas industriais de o reverso projetados para plantas de água engarrafada 5 drinksmosis e capacidade de 50,5 a 5 T/H, membranas USA FilmTec dessalinização 99,6TP3 T. Nós combinamos cada estágio RO com a linha de enchimento combinada para que suas especificações de qualidade de água e rendimento cheguem à garrafa, não apenas ao tanque de armazenamento.
- 0.50 T/H Capacidade (3,170 GPD)
- Membrana RO DOW EUA
- SS304/SS316 Construção
- Garantia 2-Yr
- Resposta do engenheiro 24 horas
torre de ozônio 316
membrana RO salobra BW30
Referência da regra da água engarrafada
Projeto GMP de engarrafamento
Conformidade de exportação da UE
Validação pré-embarque
Bebidas e plantas com água engarrafada precisam de pureza de nível de membrana. Veja como nosso RO o oferece
Vulnerabilidades de água bruta
Os engarrafadores são enviados de volta para auditoria, perdem lotes ou são retrabalhados forçados quando a água da fonte é fornecida com excesso de sedimentos, cloro livre, dureza, ferro dissolvido ou carga microbiológica que os filtros caseiros nunca foram destinados.
O carvão ativado padrão retira cloro e odor, mas não pode eliminar sólidos dissolvidos totais; os filtros de sedimentos retêm partículas maiores que 5 mícrons, mas os minerais dissolvidos bem-vindos passam; O UV por si só encerra os microrganismos, mas deixa os íons que afetam o sabor inalterados. O ciclo da raiz é um estágio único contra um perfil de água de alimentação multivariável.
“Especificamos o DOW FilmTec BW30 porque somos capazes de especificar um mínimo de rejeição de 99,5% NaCl na folha de dados do fabricante (datasheet) e essa figura indica algo para a equipe de controle de qualidade de um comprador As membranas genéricas não carregam essa âncora”
Sequência de pré-tratamento e integração DOW FilmTec
Nosso sistema de tratamento de água elimina o ciclo com uma sequência constante de quatro estágios de pré-tratamento alimentando membranas DOW FilmTec RO (osmose reversa é um processo de separação acionado por etapa reversa que passa pelo filme semipermeável Porgef, comandando uma membrana para empurrar a água purificada através dela e mantê-la em sólidos dissolvidos, aceito pela FDA 21 CFR 165.110 como uma técnica autorizada de purificação de água engarrafada).
Cada programa é dimensionado em incrementos de 0,5 T/H de plantas de entrada para 50 T/H de engarrafamento regional, com água purificada saindo do sistema com menos de 50 ppm de TDS, mesmo onde a água de alimentação atinge 800 ppm (confirmado) de execuções industriais recentes.
Empregamos a mesma placa de identificação de membrana e design usado pelos principais engarrafadores globalmente, fornecidos com a transparência de compra e estrutura de serviço pós-venda exigida por compradores internacionais Da montagem de derrapagem ao FAT (Teste de Aceitação de Fábrica), cada componente é selecionado para evitar gargalos na linha e prolongar a vida útil da membrana.
Sistema Industrial de Tratamento de Água RO
Projetado para absoluta confiabilidade Nossas soluções comerciais de Osmose Reversa são projetadas para dessalinização de alto rendimento, proporcionando pureza de água intransigente para aplicações industriais e de engarrafamento exigentes.
Especificações Técnicas
️ Insight Crítico de Aquisições
Integração perfeita
Configuração Comercial Leve
Configuração de plantas RO comerciais em massa
Nossa linha comercial de sistema de osmose reversa exibe seis níveis de capacidade abstratos, cada um projetado em torno de um alvo definitivo de rendimento de engarrafamento Enquanto a competição revela apenas duas ou três opções de modelo, publicamos toda a escada porque a capacidade ideal de RO é ditada por sua linha de enchimento garrafas-por-hora, não um vago recipiente de “pequeno/médio/grande” Os dados abaixo correspondem a cada sistema de ro comercial com a taxa de transferência da linha de enchimento que suporta de forma não intermitente, incluindo uma contingência 201TP3 T para interrupções de linha e ciclos CIP.
| Modelo | Capacidade RO (T/H) | Galões por dia (GPD) | Linha de enchimento combinada (BPH) | Elementos RO (8″) | Potência da bomba (kW) | Faixa TDS típica |
|---|---|---|---|---|---|---|
| MS-RO-500 | 0.5~3,170 | 2,000–4,000 | 2× equivalente BW30-365 | 3.0 | Até 1.500 ppm | MS-RO-2000 |
| MS-RO-2000 | 2~12,700 | 6,000–10,000 | 4× BW30-365 | 5.5 | Até 2.000 ppm | MS-RO-5000 |
| MS-RO-5000 | 5~31,700 | 12,000–18,000 | 8× BW30-365 | 11 | Até 2.500 ppm | MS-RO-10000 |
| MS-RO-10000 | 10~63,400 | 24,000–30,000 | 16× BW30-365 | 22 | Até 3.000 ppm (BWRO) | MS-RO-20000 |
| MS-RO-20000 | 20~127,000 | 30,000–36,000+ | 32× BW30-365 | 37 | Brackish (configuração BWRO) | MS-RO-50000 |
| MS-RO-50000 | 50~317,000 | Multi-linha (personalizado) | 80× BW30-365 | 90 | Específico do projeto | – |
| Saída da garrafa alvo (500 mL) | Modelo Recomendado | Loop de pré-tratamento | Padrão de desinfecção |
|---|---|---|---|
| Menos de 4.000 BPH (boutique /5 galões) | MS-RO-500 | Carbono + Amaciante + 5μm | UV (XP-UVC-25W) |
| 4.000 BPH 10.000 (entrada comercial) | MS-RO-2000 | Sand + Carbon + Softener + 5μm | UV + Ozone (MS-AF-3) |
| 10,000–24,000 BPH (mid-tier bottler) | MS-RO-5000 / 10000 | Full 4-stage with redundancy | UV + Ozone (MS-AF-5/7) |
| 24,000–36,000+ BPH (regional) | MS-RO-20000 / 50000 | Full 4-stage + UF backup | UV + Ozone (MS-AF-10) |
RO Pretreatment Stack: From Raw Water to Membrane-Ready
Industrial water purification fails at the membrane because the pretreatment stack ahead of the reverse osmosis system was too short, or occurred too generically for the feed water. Mass plants employ a four-stage pretreatment train before every main RO, where each stage creates a specified output that fluffs out the downstream membrane, and extends the membrane element service lives. Removal targets below translate from the DOW FilmTec technical manual’s feedwater quality guide lines, which represent the upper limit of TDS overload that the RO membrane can sustain without fouling, extending recovery and rejection efficiency.
Multi-Media Quartz Sand Filter
Activated Carbon Filter (granular)
Cation Resin Softener (Na-form)
5-μm Cartridge Micron Filter
Quality of the pretreatment stack is the single largest determinant for how long an RO membrane can last.
Have a water analysis? WhatsApp Engineer for an RFQ — send the report and we will spec the exact pretreatment stack within one business day.
Obtenha cotação instantâneaRO vs UF vs UV vs Ozone — The Right Tech for Bottled-Grade Water
Bottlers persist in asking whether 1 new technology can do the job of the entire reverse osmosis system stack. Honest truth is that all solutions come with tradeoffs, and the comparison table makes the tradeoffs explicit. Every single technology in the table removes a different class of contaminant, operates at a different pore size, and consumes a different level of energy. commercial reverse osmosis is the only step in this list that meaningfully decreases total dissolved solids -which is the reason why FDA 21 CFR 165.110 lands on RO as the journeycap in a given Molwran to produce bottled water. UV and ozone disinfect; carbon and softener condition; UF polishes; only RO desalinates.
| Technology | Pore Size / Mechanism | What It Removes | TDS Reduction | SEC (kWh/m³) | Best Position in Stack |
|---|---|---|---|---|---|
| Reverse Osmosis (BW30) | 0.0001 μm semipermeable membrane | Dissolved salts, ions, heavy metals, bacteria, viruses | 97–99.6% | 2.5–3.5 (brackish) | Main purification stage |
| Ultrafiltration (UF) | 0.01–0.1 μm hollow fiber | Suspended solids, bacteria, viruses, colloids, macromolecules | No (not a desalination tech) | 0.3–1.0 | RO pretreatment or standalone polish |
| UV Sterilizer | 254 nm UV-C, no physical barrier | Bacteria, viruses, protozoa (inactivation only) | Não | 0.02–0.08 | Final disinfection before bottling |
| Ozone Sterilizer | O₃ injection, oxidation | Microorganisms, taste, odor; provides residual | Não | 0.08–0.15 | Storage tank / pre-bottling residual |
System Architecture & Process Failures
📊 Evaluating tech trade-offs?
Use our RO TCO Calculator — compares five-year energy and membrane replacement cost across configurations.
State-of-the-Art Water Treatment Manufacturing Facility
Precision Engineering & Strict Quality Control
Facility Overview
Precision Machining
System Assembly Line
Purification Equipment
High-Tech Workshop
Automated Production
Quality Control Station
Export Readiness
Customer Outcome: From 800 ppm TDS Feedwater to Below 50 ppm Bottled Product
In a recent BoV water project, an MS-RO-5000 (5 T/H) was deployed onto a well water source that has 780-820 ppm TDS, hardness of about 280 ppm as CaCO, and free chlorine of about 0.4 mg/L, and suffered a downstream municipal blend before the four-stage pretreatment plus the DOW BW30 RO includes, the finished purified water had 38-46 ppm TDS, hardness < 1 ppm, free chlorine below detection, and it received final disinfection via the UVs and ozone stack.
In parallel with a 12,000 BPH filling line for 500 mL PET bottles, the RO was sized a tier up from nominal demand to accommodate CIP downtime and fit into puresitu production from the time it would take an equivalent sized commercial single-standby system to receive its first replacement.
TCO Optimization Snapshot — 5-Year Window
Energy is one of the two operating costs that primarily drive the bottled water plants’ operations economics is the cost of replacing the membrane membrane elements. With good pretreatment, industrial membranes tend to run five to seven years rather than the three-to-five-year usual commercial baseline – one replacement cycle that actually monetizes the use of a capital asset in the five-year national P.U.I. electricity cost environment.
Energy use for brackish RO falls into the industry benchmark range of 2.5 and 3.5 kWh per cubic metre fresh for industry standard benchmarking, with maintenance taking somewhere between 10 and 15% of total OPEX on water treatment systems. Industry-standard benchmarks for commercial water systems are above, but demands on the final TCO from a commercial reverse osmosis project are site per site and depend on feedwater profile, recovery speed, cost of energy in said site relative to global industry benchmarks. Commercial water treatment investments gain back within 5 years through high-quality purified water output and a less rework heavy bottling process, not necessarily by headlined price alone. Request your site-specific 5-year Cost Model.
Membrane Lifespan
SEC Range
Maintenance Share
CIP Cycle Interval
Extended Industrial Applications & Architecture
For bottled water product lines not in the mineral water or spring water class, the optional downstream remineralization stage of with a proprietary calcium, magnesium and bicarbonate profile can add the minerals onto the water in a dosage control skid – instead of relying on site water variability.
But this reverse osmosis system architecture can apply to many other waters forms, too – beverage formulation waters (juice, fruit tea, vegetable-protein beverage batch inputs), food processing industry-grade process water, pharmaceutical prepartion water to WHO and FDA standards, electronics-industry semiconductor fresh cleaning water, boiler feed water / cooling-tower makeup for power or process plant, seawater desalination through the BWRO chassis, and the the recycle side of industrial water treatment loops where wastewater polishes industrial waters prior to discharge or reuse. The application-specific variation is in pretreatment loop and disinfection residual, not in the main ro.
Procurement Guide: Pricing Factors, Lead Times, MOQ & After-Sales
International customers we work with most often have four questions about the water production set up: what influences system price, timing, minimum run length, and after-sales support. We provide transparent outlines on CAPEX, OPEX, lead-times, minimum order quantity, and the After-Sale scope. Buying transparency stands out as one of our strongest advantages in the industrial water treatment sector.
System Pricing Framework
- Capacity Tier: The single most important factor determining baseline CAPEX.
- Pretreatment Loop Scope: Inclusion of UF systems for difficult or highly contaminated feedwater.
- Disinfection Stack Specs: Selection between UV-only operations or advanced UV + ozone integration.
- Build Material Selections: Upgrading to SS316 for aggressive hard water versus standard SS304.
- Automation & Connectivity: Ranging from RO main-only setups to complete water-to-pallet plants (filling, labeling, blow molding).
Market Reference
Industry analysts value a core bottling line at approximately USD 750,000 for an international-capable plant. Our pulsar gapudur gigarakendarg system provides the complete water-side envelope for this figure, with the RO system as the primary line item.
Lead Time & Warranty Specifications
| Procurement Item | Standard Offer | Technical Notes |
|---|---|---|
| Lead Time (Standard) | 30–45 days FOB | Faster for MS-RO-500 / 2000 in stock configurations |
| Lead Time (Custom) | 60–75 days FOB | MS-RO-10000 and above; includes rigorous FAT cycle |
| Minimum Order (MOQ) | 1 Set | No minimum volume — single plant projects welcome |
| System Warranty | 2 anos | Covers all machine parts. Excludes consumables (membranes, lamps, cartridges) |
| Resposta do Engenheiro | Within 24 Hours | Via Email, WhatsApp, and scheduled technical calls |
| Parts Dispatch | 5 dias úteis | International courier dispatch direct from Zhangjiagang stock |
| FAT (Factory Acceptance Test) | Included | Full performance validation completed prior to shipping |
| BOQ / RFP Support | Available | Engineering team drafts BOQ entries matched to your specific tender format |
Commercial RO System Engineering Tools
Seletor de capacidade RO
Tell us your bottling target and feedwater profile — we recommend the right Mass commercial RO system and matched filling line.
Launch SelectorRO TCO Calculator — 5 Year Window
Estimate 5-year Total Cost of Ownership for your commercial RO system. Compares pretreatment quality impact on membrane life and energy economics.
Calculate TCOVerificador RO-Fit de água de alimentação
Digite sua análise de água bruta Nós fazemos benchmark contra os limites de água de alimentação DOW FilmTec BW30 e recomendamos a pilha de pré-tratamento que seu RO precisa.
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