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Ligne de production CSD
Ligne de production de boissons gazeuses Système de remplissage complet CSD
Les acheteurs de la chaîne de production CSD rencontrent un dilemme logistique ignoré par la plupart des catalogues de machines de remplissage : traitement de l'eau, mélange de sirop, remplissage isobare, chauffage/refroidissement des bouteilles, étiquetage et emballage intégrés dans une seule ligne PET+Verre+Al. Masstech a conçu des lignes CSD de 2 000 BPH à 36 000 BPH.
Capacité2 000 personnes 36 000 BPH
FormatsPET · Verre · Al Can
Technologie de remplissageIsobarique /3-en-1
Système d'eau0,5 0,50 T/H RO
Garantie2 ans (toutes pièces)
Délai d'exécution60 jours 120 jours
De l'eau RO à la bouteille bouchée : comment une ligne intégrée résout le problème d'embouteillage CSD
Les clients qui achètent une ligne de boissons gazeuses aux investisseurs ont tendance à découvrir le coût réel de l'intégration uniquement au moment de la mise en service, sans citer. Une charge provient d'une usine, le carbonateur d'une seconde, l'étiqueteuse d'une troisième et le tunnel de réchauffement ne sera expédié qu'après qu'une lettre de crédit soit établie avec une quatrième. Après six semaines de blâme, la ligne fluctue toujours de 0,3 vol de CO entre la charge et le bouchon, car personne ne contrôle la transition de la chaîne du froid.
Cause fondamentale de la conception : la non-concordance de l'interface (fill-fold 4 C, couple de bouchage, spécifications d'entrée de la soufflerie chauffante) qui n'avait jamais été conçue et co-conçue en interne Lignes clé en main à fournisseur unique co-ingénierie de ces interfaces dès le premier jour : température d'étanchéité, pression de la roue d'extrusion de la coiffe, température de pulvérisation de réchauffement, le tout pré-expédié avec un seul test d'acceptation de production C'est la ligne des dépêches Massech, et les douzaines de modules ci-dessous sont arrivés avant l'intégration pour un paquet de matière et un SAT.
Traitement de l'eau RO
0,5 T/H T50, filtration multi-étapes, stérilisation à l'ozone et aux UV
Réservoir de dissolution de sucre
50 °C dissolvent en sirop brix 45
Mélange d'ingrédients
Édulcorants, arômes, couleur, acidulants en cuve de standardisation
Refroidisseur de plaques
Boisson réfrigérée à 4 °C pour une carbonatation à faible perte
Mélangeur de carbonatation
Injection de CO2 à mélange statique, précision du rapport ± 5 ‰
Remplisseur isobare (3-en-1)
Monobloc rincer-remplisseur-capuchon, vanne mécanique ou électronique
Chauffe-bouteille
Tunnel de pulvérisation d'eau chaude, sortie 303 °C pour emballage aval
Étiqueteur
Manchon thermofusible ou tête autocollante interchangeable
Emballeur et palettiseur
rétractable PE, demi-plateau ou carton ; auto-palettiseur en option
Modèles de lignes de production Masstech CSD Configurations PET, verre et canettes
Choisir votre modèle commence par un ajustement sur la capacité v. plan d'affaires - pas le plus haut nombre d'HBP que vous pouvez trouver Le conseil de l'industrie (Datong Machinery, 2026) est de taille 20-30 1TP3 T au-dessus de votre projection de l'année 2 - assez petit pour garder CapEx sous contrôle, assez grand pour traverser trois années de croissance sans rétrofit Ci-dessous, la matrice de décision correspond à la production quotidienne et le niveau de budget à un modèle Masstech, de sorte que les marques régionales et nationales peuvent identifier le bon point de départ de la première année.
Matrice de décision Capacité × Format.
| Résultat annuel (250 ml éq.) | BPH @500 mL | Format Recommandé | Modèle Masstech | Niveau CapEx |
|---|---|---|---|---|
| ≤ bouteilles de 25 M/an | 3,500 – 4,000 | PET (coût-efficace) | DC GF 16-12-6 | Basique |
| 25 50 M | 4,500 – 6,000 | PET or Glass (premium) | DC GF 18-18-6 | Basic / Mid |
| 50 – 100 M | 8,000 – 12,000 | PET / Glass / Can | DC GF 24-24-8 | Mid |
| 100 – 150 M | 12,000 – 14,000 | Multi-format combi | DC GF 32-32-10 | Mid / High |
| 150 M+ | 15,000 – 36,000 | High-speed combi block | DC GF 40-40-12 / 4-in-1 36K | High |
The PET filler series uses the same standard DC GF naming convention as the generic Zhangjiagang OEM platforms, so any engineer that has visited king-machine.com or t-dc.com will understand the form-factor and parts-interchange logic intuitively. Mechanical specification for each model - bottle dia., fill pressure, total power consumption, footprint - is in tabulated form below so RFQ flow time reduces from weeks to days.
PET Bottle Filler — Spec Matrix (DC GF Series)
| Model | BPH (500 mL) | Bottle Ø | Bottle Height | Filling Pressure | Puissance | Empreinte | Poids |
|---|---|---|---|---|---|---|---|
| DC GF 16-12-6 | 3,500 – 4,000 | 50 – 108 mm | 150 – 310 mm | < 0.4 MPa | 4.24 kW | 2.1 × 1.6 m | 2,500 kg |
| DC GF 18-18-6 | 4,500 – 6,000 | 50 – 108 mm | 150 – 310 mm | < 0.4 MPa | 5.03 kW | 2.45 × 1.8 m | 3,500 kg |
| DC GF 24-24-8 | 8,000 – 12,000 | 50 – 108 mm | 150 – 310 mm | < 0.4 MPa | 6.57 kW | 2.5 × 2.1 m | 4,500 kg |
| DC GF 32-32-10 | 12,000 – 14,000 | 50 – 108 mm | 150 – 310 mm | < 0.4 MPa | 8.63 kW | 3.5 × 2.3 m | 6,000 kg |
| DC GF 40-40-12 | 15,000 – 18,000 | 50 – 108 mm | 150 – 310 mm | < 0.4 MPa | 9.63 kW | 4.0 × 3.0 m | 8,000 kg |
Glass Series Configuration
Glass-bottle CSD makers (craft soda houses, higher-end mixer brands, co-packers with multi-SKU launches) typically require elevated tolerance on bottle volume and more filler options (4). The glass series accommodates 200-2000 mL bottles and enables mechanical valve, flow-meter, weight, or laser level fill profiles, tailored to flow-viscosity and visual fill-line fidelity demands. Mechanical design addresses capper torque management and rinse pressure challenges, but the BPH levels track precisely with the PET series for capacity planning.
Aluminum-Can Integration
Aluminum-can CSD configurations feature a filler-seamer block rather than the rinser-filler-capper triplet, with capacity tiers from 4,000 to 24,000 CPH and double-seam quality confirmed at FAT prior to shipment. Can lines are suitable for RTD cocktails, energy drinks, and craft sparkling brands looking for recyclable, light-weight retail packaging.
Glass Bottle Filler — Spec Matrix
| Model | BPH (500 mL) | Bottle Volume | Bottle Height | Compressed Air | Puissance | Empreinte | Poids |
|---|---|---|---|---|---|---|---|
| 2016/12/6 | 3,500 – 4,000 | 200 – 2,000 mL | 160 – 320 mm | 0.3 – 0.7 MPa | 4.61 kW | 2.5 × 1.9 m | 3,200 kg |
| 18-18-6 | 4,500 – 6,000 | 200 – 2,000 mL | 160 – 320 mm | 0.3 – 0.7 MPa | 4.61 kW | 2.8 × 2.15 m | 4,000 kg |
| 24-24-8 | 8,000 – 12,000 | 200 – 2,000 mL | 160 – 320 mm | 0.3 – 0.7 MPa | 5.41 kW | 3.1 × 2.5 m | 4,500 kg |
| 32-32-10 | 12,000 – 14,000 | 200 – 2,000 mL | 160 – 320 mm | 0.3 – 0.7 MPa | 6.41 kW | 3.8 × 2.8 m | 6,500 kg |
| 40-40-12 | 15,000 – 18,000 | 200 – 2,000 mL | 160 – 320 mm | 0.3 – 0.7 MPa | 9.63 kW | 4.5 × 3.3 m | 8,000 kg |
Isobaric vs Mechanical Valve, 3-in-1 vs Standalone — Filling Technology Comparison
Carbonation loss greater than 0.2 vol from filler through capper is the most costly flaw in any CSD line; a soda manufactured to 3.5+vol that cannot be delivered at 3.0 vol results in a flat soda. Industry references including ask.ifas.ufl.edu and ASBC techniques establish 3.5 +vol as standard soft-drink target, with 4.0-4.5vol indicating a high-effervescent cola. Sustaining that threshold from filler outlet to capper closure is the design challenge this comparison below solves.
3-in-1 Monoblock vs Three Standalone Machines
| Dimension | 3-in-1 Monoblock | Three Standalone Machines |
|---|---|---|
| Empreinte | 2.1 – 4.0 m × 1.6 – 3.0 m (one chassis) | ~3 × monoblock footprint plus inter-machine conveyors |
| Bottle handling steps | 1 grip, 1 release | 3 grips, 3 releases (more contamination risk) |
| Carbonation loss (rinse → cap) | ≤ 0.1 vol typical | 0.2 – 0.4 vol typical (open-air interfaces) |
| CIP cycle time | Single circuit, 25–40 min | Three circuits, 60–90 min |
| Line operator headcount | 1 – 2 | 3 – 5 |
| Meilleur ajustement | Dedicated CSD producer ≤ 36,000 BPH | Multi-product contract fillers above 50,000 BPH |
The filler valve mechanism determines accuracy and values for different product viscosities and CO's. Mechanical valve fillers are optimum for current standard sodas and sparkling water with predictable viscosity; electronic-valve and flow-meter fillers are suitable for multi-SKU production where one line runs lemon-lime soda as well as a slightly heavier cream soda on the same shift.
Filling Valve Technology Trade-offs
| Valve Type | Filling Mode | Précision | Best For | Trade-off |
|---|---|---|---|---|
| Vanne mécanique | Isobaric back-pressure | ±2 mm fill height | Single-recipe CSD, glass + PET | Slower SKU changeover |
| Electronic valve | Isobaric, PLC-timed | ±1.5 mm | Multi-SKU, recipe memory | Higher CapEx |
| Flow-meter | Volumetric, magnetic flow | ±0.5 % volume | High-value energy drinks | Sensitive to bubble entrainment |
| Weight-based | Load-cell metered | ±1 g | Premium glass with regulatory net-weight labels | Slower max BPH |
| Laser-level | Optical surface detection | Visual fill consistency | Premium glass with see-through bottle aesthetics | Sensitive to foam dynamics |
"We are using Italian Arol kinematics for our capper extruding wheels and German IGUS corrosionresistant bearings for our bottle-handling chutes. We don't do this for branding purposes; those two interfaces account for 80% of warranty issues in our 16 years of CSD line startup. Get those two designs right, and a Masstech filler is just pipework and fittings."
Converting isobaric specs to your current line?
Schedule a 1-on-1 filling tech session with a Masstech engineerCustomer Outcomes — Greenfield Plants, Capacity Expansions, Multi-Format Upgrades
Three distinct target-purchaser profiles shape most CSD line acquisition choices, with each having a separate standard of "successful outcome" in mind. A startup soda manufacturer needs a working line that will produce on-shelf product on day one. A regional bottler acquiring a second sku needs a new line that will slot into the existing utilities and CIP systems without affecting its existing operation. A national soft-drink provider expanding into glass-bottle luxury SKUs desires format interchangeability and a single vendor that covers both formats.
Basic Tier
Greenfield Startup
Regional CSD brand launching first SKU at 3,500-7,000 BPH PET with line plus RO water treatment, carbonator, and labeler to be functional within 90 days of conception. On-site operator training occurs two weeks during the commissioning process. SAT signs at 95% of net BPH and demonstrates CO returns less than 0.15 vol loss filler-to-cap.
Mid Tier
Capacity Expansion
Current bottler expanding to 12,000-18,000 BPH on second PET line. Masstech meets current line CIP detergent chemistry, electrical voltage, and label-orientation conventions in order to minimize operator retraining. Machine is up and running within scheduled shutdown time.
High Tier
Multi-Format Upgrade
National soft-drink brand launching luxury SPBS SKU alongside existing PET output. One Masstech purchase order for PET filler, glass filler, common CIP, and shared PLC. One commissioning team, warranty agreement, and spare parts stockroom.
Performance & Durability Profile (Bronze Reference Card)
Typical field runs of Masstech CSD lines begin to sustain greater than 90 % uptime post-4-week learning curve and end with CO retention through capper holding standards on target volume for cola, sparkling water, and energy drinks. Exact ROI depends on utility costs, syrup formula, and labor rate - ask us for a customized payback analysis based on your specific BPH, OPEX assumptions and target margin.
You need a payback model for your specific volume?
Request a custom ROI report based on your BPH and utility cost profileQuality, Safety & Compliance — CE / ISO / 3-A / FDA-Grade Components
Beverage-filling-process equipment longevity depends on food-specific surface hygiene specs embodied in 3-A SSI sanitary standards, EHEDG hygienic-design endorsements, and FDA 21 CFR food-contact regulations. Most-cited across all these published bodies of knowledge is Ra 0.8 m stainless steel surface roughness on all product-contact areas - validated by a profilometer at FAT and non-negotiable in any beverage compliance audit.
CE Mark
EU Machinery Directive 2006/42/EC
ISO 9001
QMS for manufacturing
3-UN SSI
Sanitary equipment design
FDA 21 CFR
Food-contact materials
SS 304 / 316L
Product-contact stainless
Surface Ra ≤ 0.8 μm
FAT-verified at delivery
Surface Finish Specification
Surface finish callout: All wetted parts on Masstech CSD lines ship with Ra ≤ 0.8 μm electropolished finish on SS 304 (standard) or SS 316L (chloride-/citric-rich beverages). Profilometer verification reports are included in the FAT documentation pack — buyers can compare against any 3-A SSI or EHEDG benchmark before final acceptance.
Automation & Quality Control
PLC controls (standard Siemens or Mitsubishi, optional Allen-Bradley) build in fault indicator lights, program memory for multi-SKU profiles, and CIP-cycle finishing documents that fulfill most retailer audit demands. QC work takes place in three official stations: delivered materials check, in-process s/steel finishing audit, FAT at the Zhangjiagang facility, and SAT conducted at the user's site on acceptance.
CSD Production Line Investment — Tier Pricing, Lead Times, Payment & After-Sales
The root of all delay in CSD-line projects is buyers spend the first six weeks of an RFQ just understanding where their money actually belongs in the supplier caste system. Published industry benchmarks by Datong Machinery (2026 guide), financialmodelslab.com, and IMARC plant-cost breakdown converge on three CapEx tiers unveiled here - to illumine expectations for customized RFQ pacls over standard Masstech quotes.
Tier Pricing Reference — CSD Production Line (FOB China, 2024–2025)
| Niveau | Capacité | USD Range (Indicative) | Typical Configuration |
|---|---|---|---|
| Basique | 2,000 – 6,000 BPH PET | $80,000 – $250,000 | RO water treatment + 3-in-1 monoblock + standard labeler + manual carton packing |
| Mid | 6,000 – 12,000 BPH PET / Glass | $250,000 – $600,000 | Full RO + carbonation mixer + 3-in-1 isobaric filler + warming tunnel + auto-labeler + shrink wrapper |
| High | 12,000 – 36,000 BPH multi-format combi | $600,000 – $1,500,000+ | Multi-SKU combi block + blowing-filling-capping integration + auto-palletizer + MES integration |
Manufacturer-defined naming conventions, electrical norms, and field configuration depend on customized buyer spec - project-specific indicative ranges proven against three industry published sources (datong machinery.com 2026 guide, financialmodelslab core machinery estimate, IMARC plant cost breakdown). Final quote depends on bottle type, BPH capability, electrical standard, and scope of After-Sales Service. Request a quote customized to your needs.
Procurement lead-times appear formidable on paper but subdivide into more digestible segments when proven in the field. Hereis the five-stage timeline matching feature-length Masstech delivery for greenfield projects, with stage 3 (production) constituting the most complex period and stage 5 (final acceptance) marking the milestone for succeeding payment.
RFQ & Quote
1 – 2 weeks
PO & 30 % Deposit
1 week
Production & FAT
60 – 120 days
Expédition et douanes
30 – 45 days
On-site Install + SAT
~30 days
Invoice terms are a standard part of international beverage equipment: 30 % deposit against contract, 70 % against shipping documents or completion of FAT, LC and TT both viable. Standard warrantyextends to part manufacture for two years from SAT date, spare parts warranty response time of 24 hours guarantees remote diagnostics or callback, and parts shipped within five business days of order acknowledge by courier from factory.
Five Procurement Pitfalls Worth Verifying Before Signing
01
Provider selection for low-cost lines can cost more in the long run if kinematic design of capper, bearing chemistry, or PLC backup are short-changed - maintenance costs paid back as breakdowns inside 18 months of operation.
02
Use multiple vendors and you need experienced buyers to run a four-week cross-installation cock-up smackdown when net CO retention falls between uncooperative partners.
03
After-sales response time demand a written SLA - a "24-hour response" promise without parts logistics is just an email-auto-response.
04
Skipping FAT & SAT validate performance at the supplier's factory and again at your site - anything signed without on-site SAT is a wish not a contract.
05
CapEx-only thinking: energy, syrup and consumables dominate TCO over a 10 year line life - ask for the kWh/ BPH spec sheet not the sticker price.
Cross-Vendor Filling Machine Naming — How Masstech DC GF Compares to Sagitta, Pegasus, Master PET
Procurement teams comparing Masstech against Comac, Sunswell, IBC Machine or Reliable Machine waste days reconciling vendor-specific model codes that often describe the same underlying capacity tier. The cross-vendor reference matrix below maps six common CSD filling-machine vendors against four procurement-relevant concepts so RFQ comparison rounds focus on real performance differences rather than naming variation.
| Vendor | Capacity-Tier Naming | Technologie de remplissage | Format Strength | Primary Capping |
|---|---|---|---|---|
| Masstech | DC GF (PET) / 2016-12-6 series (Glass) | Isobaric back-pressure / mechanical or electronic valve |
ANIMAL
Glass
Can
|
Plastic & aluminum cap, Italian Arol-derived capper |
| King Machine | DXGF / 4-in-1 combi | Isobaric / 3-in-1 / 4-in-1 |
ANIMAL
Glass
|
Plastic + aluminum |
| Comac | Sagitta / Pegasus / Master PET / Microbrew | Back-pressure / counter-pressure |
ANIMAL
Glass
Can
|
Crown + plastic + can seamer |
| Sunswell | Combiblock + CSD Filling Machine | Isobare |
ANIMAL
Glass
Can
|
Plastic + crown + seamer |
| IBC Machine | Carbonation Mixer + Isobar Filler | Isobaric counter-pressure |
ANIMAL
Glass
|
Plastic + crown |
| Reliable Machine | CSD Filling Machine series | Isobaric / mechanical valve |
ANIMAL
Glass
|
Plastic + aluminum |
Naming conventions vary by manufacturer; capacities and exact configurations are vendor-specific. This matrix is a procurement-aid reference, not an equivalence claim - two vendors using the same capacity-tier label may differ by 20 % on actual sustained throughput once syrup viscosity and CO target are factored in.
For buyers running parallel RFQs, the matrix shortens vendor-shortlist meetings from "decode the model codes" to "compare the actual performance contracts" - which is where Masstech's 2-year all-parts warranty, 24-hour engineer SLA and 5-day parts delivery commitment win on a like-for-like basis.
Review Performance ContractsPrecision Engineering Utilities — CSD Production Line Calculators
Tier Quote Estimator
Calculate instant CapEx benchmarks for Basic, Mid, and High-tier CSD filling lines based on your BPH requirements.
Launch Estimator
CO2 Volumes Selector
Technical tool to determine carbonation saturation levels and mixer settings based on beverage type and temperature.
Select Volume
Floor Space Estimator
Plan your factory layout with indicative spatial requirements for complete blow-fill-cap-label-pack line integrations.
Estimate Space
FAQ — Buying a CSD Production Line
Taille 20-30 1TP3 T au-dessus de vos prévisions de l'année 2 - suffisamment petite pour contrôler CapEx, suffisamment grande pour absorber trois années de croissance sans modernisation Les startups ciblant 3 000-5 000 BPH pour la première année devraient spécifier une ligne de 6 000-8 000 BPH - doubler la capacité plus tard coûte 60-80 1TP3 T de la dépense initiale.
PET gagne en termes de coût unitaire et de poids d'expédition, le verre gagne en présence sur étagère et en positionnement haut de gamme, peut gagner sur les formats de messagerie durable et en déplacement. De nombreuses marques proposent deux formats sur un combiné multiformat pour couvrir à la fois les canaux de vente au détail et de restauration.
Le monobloc 3 en 1 permet d'économiser de l'empreinte, réduit la perte de CO à moins de 0,1 vol et exécute CIP dans un seul circuit - le bon choix pour les producteurs CSD dédiés jusqu'à 36 000 BPH. Les machines de rinçage, de remplissage et de bouchage séparées conviennent aux remplisseurs contractuels multi-produits supérieurs à 50 000 BPH, où la flexibilité de rééquilibrage des lignes l'emporte sur une intégration étroite.
Les boissons gazeuses et le cola standard ciblent 3,5+ vol de CO ; les eaux gazeuses et le tonique se trouvent entre 3,0 et 3,5 vol ; les boissons fonctionnelles légères fonctionnent entre 2,0 et 3,0 vol ; l'énergie à haute effervescence ou les colas classiques atteignent 4,0 à 4,5 vol. Le volume cible entraîne la capacité du refroidisseur carbonateur et le réglage de la contre-pression du remplissage isobare.
Les lignes de base à 4 000 BPH s'adaptent à environ 200-300 m, y compris le traitement de l'eau, la salle de sirop, le remplisseur, le réchauffeur et l'emballage. Les configurations de niveau intermédiaire à 12 000 BPH nécessitent 400-600 m. Les blocs combinés de niveau élevé de plus de 24 000 BPH nécessitent 800-1 200 m plus de buanderies.
La production fonctionne 60-120 jours selon la personnalisation, l'expédition ajoute 30-45 jours, et l'installation sur site plus SAT prend un autre mois - attendez-vous à 4-6 mois de PO à la première production commerciale Les gammes indicatives de FOB Chine s'exécutent $80 K-$250 K Basic, $250 K-$600 K Mid, $600 K-$1.5 M+ High.
La livraison standard intègre le marquage CE pour l'importation dans l'UE, les enregistrements de qualité ISO 9001, les composants de contact alimentaire conformes à la norme FDA 21 CFR et la finition de surface Ra 0,8 m vérifiée SS 304 (sur demande 316 L) à la FAT. Des certifications spécifiques personnalisées supplémentaires de l'acheteur, par exemple l'enregistrement SSI 3-A ou l'enregistrement local de la sécurité alimentaire, doivent être ajoutées au devis.
Références des coûts d'usine de l'industrie (IMARC, laboratoire de modèles financiers) disposition 40-50 Marge brute 1TP3 T et 15-25 1TP3 T bénéfice net sur l'exploitation CSD dans une fourchette de seuil de rentabilité de 1,5-3 ans à pleine capacité La période de récupération exacte est fonction des dépenses d'utilité, de la recette de sirop, du format de l'étiquette et du prix de détail de conservation à convenir.
Tendance actuelle
